Lamp Hardware

In the polishing process, the precision of the robot cannot be achieved manually, consistent polishing pressure, and consistent polishing curve. Robotic polishing and grinding equipment can work continuously for a long time, shorten the production cycle, and the production efficiency is 3-30 times that of manual work.

Ceiling spot light polishing

Ceiling spot light polishing

Lamp base polishing

Lamp base polishing

Pendant lamp grinding

Pendant lamp grinding

Pendant shade grinding

Pendant shade grinding

Automation solutions

Automation solutions

CONTACT REQUEST

You can contact us through a message using the form that you will find below.

Lamp Hardware

Lamp Hardware

Lamp hardware combines aesthetics and function across home and commercial lighting. From brushed bases to polished shades, surface finish shapes durability and appeal.

Kingstone Robotics delivers robotic grinding, polishing, and buffing systems for lamp components—handling complex curves and materials with precision, consistency, and reduced manual labor.


Our Integrated Automation Solutions Include:

  • Robotic Polishing Stations for Fixtures & Bases
  • Multi-Axis Grinding Units for Metal & Aluminium Parts
  • Force-Controlled Finishing for Decorative Shades
  • Vision-Guided Workcells for Curved Lamp Profiles
  • Dust-Contained Polishing Booths for Clean Surface Prep
  • Multi-Part Fixtures for Batch Production of Lamps
Learn More About KS Ask For Support

Polishing, Grinding, and Deburring in Lamp Hardware Manufacturing

A lamp’s appearance is one of its most important selling features. Consumers expect refined surfaces, fingerprint-free textures, and uniform finishes—regardless of whether the fixture is chrome, matte, brass, or powder-coated. Achieving this consistently requires high-precision finishing at every stage. Automation ensures efficiency, control, and the ability to meet the demands of modern lighting aesthetics.

What is Polishing?

Polishing enhances the surface shine, clarity, and smoothness of lamp components. It’s used to create reflective or brushed textures on visible parts such as ceiling spotlights, floor lamp bases, and pendant housings. Polished finishes also improve coating adhesion and corrosion resistance.

What is Grinding?

Grinding is a surface treatment process that removes casting seams, imperfections, or surface texture inconsistencies. In lamp manufacturing, it’s commonly used to define fixture geometries, prepare surfaces for final polishing, or ensure consistency in the curved or flat parts of lamp hardware.

What is Deburring?

Deburring removes sharp edges, leftover flash, or micro-protrusions from stamped or cast parts. These burrs can impact paint adhesion, safety, and visual appeal. In lighting components, especially those handled or assembled by end users, deburring ensures a smooth and safe surface.

Automation in Surface Finishing is Applied to Lamp Hardware Including:

  • Ceiling and wall-mounted spotlight housings
  • Metal lamp bases (table, floor, desk lamps)
  • Pendant lamp necks, domes, and mounts
  • Brushed, anodised, or powder-coated lamp shells
  • Decorative shades in brass, aluminium, and steel
  • Fixtures with complex curves or symmetrical designs

Kingstone Robotics Project Cases

1. Ceiling Spotlight Polishing

1. Ceiling Spotlight Polishing

2. Lamp Base Polishing

2. Lamp Base Polishing

3. Pendant Lamp Grinding

3. Pendant Lamp Grinding

The Role of Automation in Surface Finishing

Lamp Hardware

Polishing Automation

Creates consistent, showroom-quality finishes on lamp bodies, bases, and housings. Supports glossy, satin, or custom texture requests with repeatable results.

Lamp Hardware

Grinding Automation

Shapes fixtures before plating or powder coating, removing surface marks or irregularities caused by casting or bending processes.

Lamp Hardware

Deburring Automation

Eliminates sharp edges and ensures end-user safety, especially in exposed components like hanging shades, lamp collars, or spotlight rings.

Benefits of Automation in Automotive Surface Finishing

Why Automate?

Manual surface finishing processes are labor-intensive, time-consuming, and prone to inconsistencies. Automation addresses these challenges by providing:

1. Consistent Surface Quality Across High-Volume Orders

Visual consistency is key in lighting hardware, especially for collections or retail sets. Robotic systems apply the same pressure, path, and polishing cycle across batches—achieving uniform gloss, texture, and geometry.

Valuable for:

  • Retail and hospitality lighting collections
  • Custom lighting brands with high aesthetic expectations
  • Export-grade contract manufacturing

2. Support for Decorative and Functional Finishes

Lamp parts often feature surface effects like brushed metal, matte grain, or high gloss. Robotic systems can switch tools or paths to achieve multiple finish types without changing operators or equipment.

Applicable to:

  • Satin brass or anodised aluminium fixtures
  • PVD-coated pendant domes
  • Clear-coated chrome lamp arms

3. Reduced Manual Labour and Operator Risk

Manual polishing and grinding involve noise, dust, and vibration. Kingstone’s enclosed robotic systems reduce operator strain and exposure while increasing productivity.

Ideal for:

  • Factories managing multi-shift or seasonal production
  • Environments with strict safety or air quality controls
  • Manufacturers automating previously hand-finished operations

4. Increased Throughput with Precise Control

Automation enables simultaneous processing of multiple parts and ensures perfect path tracking on every cycle. Robots adapt to part orientation and material response in real time.

Perfect for:

  • High-speed production of standard spotlights
  • Modular lines for decorative lamp parts
  • Just-in-time or made-to-order workflows

5. Cleaner Finish Preparation for Coating or Plating

Whether your components are powder-coated, lacquered, anodised, or painted, a clean and uniform pre-finish is essential. Robotic polishing improves downstream quality and reduces coating failures or rework.

Supports:

  • Powder coat adhesion on aluminium bases
  • Mirror-polish prep for chrome-finished domes
  • Uniform plating on stainless or brass components

6. Flexible Handling of Complex Geometries

Lamp hardware often includes curved domes, intricate brackets, and mixed-material assemblies. Automated finishing systems equipped with multi-axis robots and adaptive tooling can accurately process irregular shapes and recessed areas that are difficult or inconsistent to reach manually—ensuring a flawless finish regardless of part complexity.

Suitable for:
• Pendant lamp shades with internal and external contours
• Ornamental arms and fixtures with deep curves or edges
• Bespoke or artisan-inspired lighting designs requiring precision detailing

1. Ceiling Spotlight Polishing

1. Ceiling Spotlight Polishing

Robotic Configuration:

  • Six-axis robotic arms equipped with precision polishing tools to handle various spotlight designs.
  • Integration with vision systems for accurate alignment and consistent surface finish.
  • Adaptive force control to ensure uniform polishing without damaging delicate components.

Process Integration:

  • Automated polishing of ceiling spotlight housings to remove surface imperfections and achieve desired gloss levels.
  • Preparation of surfaces for subsequent coating or assembly processes.
  • Real-time monitoring of polishing parameters to ensure quality and consistency.

Key Benefits:

  • Enhanced aesthetic appeal and uniformity across all ceiling spotlight units.
  • Increased production efficiency and reduced manual labor.
  • Improved safety by minimizing human interaction with polishing equipment.

Applications:

  • Ceiling spotlights used in residential and commercial lighting installations.

Get The Quote

2. Lamp Base Polishing

2. Lamp Base Polishing

Robotic Configuration:

  • Robotic polishing systems with soft abrasive tools suitable for various lamp base materials.
  • Integration with sensors to detect surface contours and ensure uniform polishing.
  • Customizable end-effectors to handle different lamp base designs and sizes.

Process Integration:

  • Automated polishing of lamp bases to enhance aesthetic appeal and remove surface blemishes.
  • Application of protective coatings to prevent corrosion and wear.
  • Inline inspection systems to ensure quality standards are met.

Key Benefits:

  • Improved visual appeal and longevity of lamp bases.
  • Consistent quality across all units.
  • Reduced manual labor and associated costs.

Applications:

  • Lamp bases used in table lamps, floor lamps, and other lighting fixtures.

Get The Quote

3. Pendant Lamp Grinding

3. Pendant Lamp Grinding

Robotic Configuration:

  • Robust robotic arms equipped with grinding tools suitable for various pendant lamp materials.
  • Integration with vision systems for accurate alignment and consistent material removal.
  • Adaptive force control to ensure uniform surface finish without damaging delicate components.

Process Integration:

  • Automated grinding of pendant lamp components to remove casting marks, surface imperfections, and achieve desired flatness.
  • Preparation of surfaces for subsequent polishing or coating processes.
  • Real-time monitoring of grinding parameters to ensure quality and consistency.

Key Benefits:

  • Enhanced surface finish and uniformity across all pendant lamp components.
  • Increased production efficiency and reduced manual labor.
  • Improved safety by minimizing human interaction with grinding equipment.

Applications:

  • Pendant lamps used in residential and commercial lighting installations.

Get The Quote

4. Pendant Shade Grinding

4. Pendant Shade Grinding

Robotic Configuration:

  • Precision robotic systems with fine grinding tools suitable for delicate pendant shade materials.
  • Integration with sensors to detect surface contours and ensure uniform grinding.
  • Customizable end-effectors to handle different pendant shade designs and sizes.

Process Integration:

  • Automated grinding of pendant shades to remove surface imperfections and achieve desired surface texture.
  • Preparation of surfaces for subsequent polishing or coating processes.
  • Inline inspection systems to ensure quality standards are met.

Key Benefits:

  • Improved surface finish and aesthetic appeal of pendant shades.
  • Consistent quality across all units.
  • Reduced manual labor and associated costs.

Applications:

  • Pendant shades used in various lighting fixtures, including chandeliers and hanging lamps.

Get The Quote

Trusted in Automation Since 1993

Backed by decades of experience and partnerships with leading global brands.

brand

CONTACT REQUEST

You can contact us through a message using the form that you will find below.

This site uses cookies

We use cookies to collect information about how you use this site. We use this information to make the website work as well as possible and improve our services.