New Energy Industry

Customers in the new energy industry use Kingstone robotic polishing equipment to complete the grinding and polishing of various new energy products. Such as metal parts in electric vehicles and solar water heaters, our automation solution is suitable for grinding large pieces and polishing curved products.

Base castings grinding

Base castings grinding

Battery tray grinding

Battery tray grinding

Charging pile polishing

Charging pile polishing

Connector grinding

Connector grinding

Solar bracket grinding

Solar bracket grinding

Automation solutions

Automation solutions

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You can contact us through a message using the form that you will find below.

New Energy Industry

New energy industry

Kingstone Robotics Offers Advanced Automation Solutions

Kingstone Robotics delivers specialized robotic grinding, polishing, and deburring systems tailored for the new energy sector. Our advanced automation solutions enhance the manufacturing of components critical to electric vehicles, renewable energy systems, and energy storage technologies. By integrating precision robotics with intelligent control systems, we provide consistent, high-quality surface finishing that meets the stringent standards of the new energy industry.


Our Integrated Automation Solutions Include:

  • Automatic Grinding Station
  • Automatic Grinding and Polishing Machine
  • Automatic Buffing Unit
  • Robotic Deburring Station
  • Robot Complex Unit
  • CNC Polishing Machine
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Polishing, Grinding, and Deburring Automation in New Energy Industry Manufacturing

 

The new energy industry demands components with high precision, durability, and aesthetic appeal. Automated surface finishing processes such as grinding, polishing, and deburring are essential in achieving these requirements. Kingstone Robotics’ solutions are designed to handle complex geometries and diverse materials, ensuring optimal performance and longevity of new energy products.

Polishing Automation

Enhances the appearance and corrosion resistance of charging piles and battery enclosures, ensuring consumer appeal and longevity.

Grinding Automation

Achieves precise dimensions in battery trays and base castings, critical for structural integrity and assembly compatibility.

Deburring Automation

Removes imperfections from connectors and solar brackets, improving safety and ensuring reliable electrical connections.

Automation in Surface Finishing is Applied to New Energy Components Including:

  • Base castings for structural support
  • Battery trays for electric vehicles
  • Charging pile enclosures
  • Electrical connectors
  • Solar panel mounting brackets

Kingstone Robotics Project Cases

1. Base Casting Grinding

1. Base Casting Grinding

2. Battery Tray Grinding

2. Battery Tray Grinding

3. Charging Pile Polishing

3. Charging Pile Polishing

The Role of Automation in Surface Finishing

New energy industry

Polishing Automation

Enhances the appearance and corrosion resistance of charging piles and battery enclosures, ensuring consumer appeal and longevity.

New energy industry

Grinding Automation

Achieves precise dimensions in battery trays and base castings, critical for structural integrity and assembly compatibility.

New energy industry

Deburring Automation

Removes imperfections from connectors and solar brackets, improving safety and ensuring reliable electrical connections.

Benefits of Automation in Automotive Surface Finishing

Why Automate?

Manual surface finishing processes are labor-intensive, time-consuming, and prone to inconsistencies. Automation addresses these challenges by providing:

1. Consistent Quality and Precision

Automated finishing guarantees surface quality and dimensional accuracy across every part. With adaptive force control and real-time feedback, grinding and polishing remain stable on variable geometries and material hardness.

Whether for:

  • A CNC-machined axle end
  • A large-scale gearbox cover
  • Or a multi-surface traction component

Our robotic cells maintain precision, even in demanding production environments.

2. Increased Productivity and Throughput

Combining robotic arms, automatic tool changers, and coordinated motion control, our systems reduce cycle times and increase part throughput. Automation is especially beneficial in processing high-volume, heavy components where manual labor is inefficient.

Whether for:

  • Batch production of coupler housings
  • High-speed connector grinding
  • Or polishing large traction rods

Automation allows your line to operate at peak efficiency.

3. Improved Worker Safety

Manual surface finishing in the rail sector often involves heavy tools, hot workpieces, and hazardous dust. Our robotic systems eliminate direct operator contact, reducing risk of injury and improving air quality on the shop floor.

Whether for:

  • Grinding sharp edges off cast iron parts
  • Deburring welded assemblies
  • Or polishing stainless structural elements

Robotic automation shields workers from high-risk processes.

4. Lower Operating Costs

Automation reduces labor dependency, scrap rates, and inspection failures. With predictive maintenance and tool life monitoring, total cost of ownership is optimized for long-term operations.

Whether for:

  • Repair workshops needing repeatable results
  • OEMs standardizing multi-part production
  • Or tier-one rail suppliers scaling for volume

Automation delivers cost savings and measurable ROI.

5. Better Integration with Smart Manufacturing

Kingstone’s systems are designed for integration into digital production environments. Robots can interface with MES/ERP systems, provide finishing data (roughness, pass/fail rates), and adapt toolpaths via real-time sensors or vision systems.

Whether for:

  • Industry 4.0 compliance
  • Data-driven quality assurance
  • Or flexible production lines with frequent product changeovers

Our automation solutions prepare your factory for the evolving demands of energy system manufacturing.

6. Precision Finishing for Lightweight and Mixed-Material Assemblies

New energy systems often involve lightweight alloys, composite housings, and multi-material assemblies that require distinct surface treatments. Robotic finishing systems adapt force, speed, and tool type in real time—preventing delamination, overheating, or over-polishing, while ensuring consistent finishes across diverse material zones.

Ideal for:

• EV battery enclosures combining aluminum and polymer inserts
• Inverter casings with coated heat-dissipation surfaces
• Solar panel brackets requiring both weld cleanup and anodizing prep

1. Base Castings Grinding

1. Base Castings Grinding

Robotic Configuration:

  • Heavy-duty 6-axis grinding robots with payloads up to 300kg, capable of handling large die-cast or sand-cast aluminum base structures
  • Custom abrasive heads for flat, contoured, and ribbed surfaces
  • Vision-guided alignment system for positioning complex geometries
  • Rotary positioners and multi-axis fixtures to enable full-area access

Process Integration:

  • Multi-pass grinding program to handle parting lines, flashing, surface irregularities
  • Closed-loop thickness, flatness monitoring with robot path adjustment
  • Automated tool wear compensation and changeover system
  • Fully enclosed dust collection and mist suppression environment

Key Benefits:

  • Achieves dimensional flatness, surface quality required for sealing & structural loading
  • Reduces cycle time by integrating multiple grinding operations in one station
  • Improves consistency in large casting batches with minimal supervision
  • Enables inline automation for EV chassis or battery box production

Applications:

Motor base castings, inverter housing bases, energy storage unit mounts, EV subframe components

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2. Battery Tray Grinding

2. Battery Tray Grinding

Robotic Configuration:

  • Medium-payload robots with precision-controlled abrasive belt units
  • Force sensors for real-time grinding pressure modulation on lightweight materials
  • Custom jigs for multi-cavity aluminum and composite trays
  • Adaptive toolpath programming based on CAD input and part variation detection

Process Integration:

  • Seam weld leveling, flange grinding, and dimple smoothing in one robotic cell
  • Online roughness inspection (Ra) and visual inspection integration
  • Automatic part handling with shuttle table for dual-station operation
  • Optional deburring module for piercing edges and screw holes

Key Benefits:

  • Provides tight dimensional tolerance (±0.1 mm) on critical mating surfaces
  • Enhances surface adhesion for subsequent bonding, sealing, or powder coating processes
  • Reduces deformation risk in thin-wall areas through controlled grinding force
  • Improves safety, appearance, and corrosion resistance for underbody-mounted trays

Applications:

EV battery trays, cooling plate enclosures, module integration frames, hybrid vehicle cell trays

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3. Charging Pile Polishing

3. Charging Pile Polishing

Robotic Configuration:

  • Collaborative or industrial 6-axis robots with polishing tools and compound dispensers
  • Tool changers support flap wheels, buffing cloth, and polishing paste
  • Anti-scratch detection for painted or coated surfaces
  • Flexible cell layout for panel, frame, and pipe polishing

Process Integration:

  • Pre-polishing of aluminum or stainless steel casings to remove welding marks and scratches
  • High-gloss or matte finish polishing depending on design spec
  • Sequential polishing with optional anti-fingerprint or weatherproof coating
  • Automatic orientation for multi-sided polishing (up to 360° rotation)

Key Benefits:

  • Produces showroom-quality appearance on public-facing charging stations
  • Improves durability and resistance to oxidation, UV exposure, and vandalism
  • Enhances brand value through visually consistent surface treatment
  • Cuts manual polishing workload, enabling cost-effective production

Applications:

EV charging piles, commercial fast-charging units, power cabinet enclosures, urban energy kiosks

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4. Connector Grinding

4. Connector Grinding

Robotic Configuration:

  • High-speed compact robotic arms with micro-grinding spindles (rpm > 20,000)
  • Custom workholding jigs for small-format or delicate connector profiles
  • Dual-robot configuration optional for complex part handling & processing
  • Electrostatic discharge (ESD) safe tooling and anti-vibration platform

Process Integration:

  • Automated grindingn & chamfering of contact terminals, flanges, locking tabs
  • Deburring & flash removal from Al/Zn/Mg die-cast connectors
  • Camera-assisted burr detection & positional correction
  • Inline cleaning & part ejection for seamless quality control

Key Benefits:

  • Delivers precise edge control required for secure connections
  • Prevents sharp edge and fitment interference
  • Suitable for high-mix, small-batch production environments
  • Minimizes material stress & thermal distortion

Applications:

Battery connectors, high-voltage plug terminals, busbar modules, energy module interconnects

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5. Solar Bracket Grinding

5. Solar Bracket Grinding

Robotic Configuration:

  • Robust robotic cells with long-arm reach for large frame & bracket profiles
  • Modular grinding toolheads (wheel, disc, belt) for aluminum, galvanized steel,  stainless steel
  • Gantry loader and rotary table for continuous feeding and large parts
  • CNC fixture with barcode/QR code part recognition

Process Integration:

  • Flash removal, edge rounding, and surface conditioning in a single pass
  • Weld bead grinding & post-treatment surface prep (e.g., for anodizing or coating)
  • Optional oxide film cleaning and corrosion inhibitor application station
  • wet or dry finishing depending on material type and customer spec

Key Benefits:

  • Maintains load-bearing surface integrity under wind and thermal stress
  • Ensures clean edges for easy install and better alignment
  • Enables high-throughput production with minimal downtime
  • Built for 24/7 use in large-scale solar factories

Applications:

Solar panel mounting brackets, single/dual-axis tracker arms, PV rail supports, ground-mount solar frame parts

Get The Quote

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CONTACT REQUEST

You can contact us through a message using the form that you will find below.

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