• Kingstone Robotics has done several product projects in 14 application industries, including simple products like faucet grinding and polishing automation solutions, door handle polishing, and wheel hub deburring.
  • There are also products with irregular curved surfaces, such as automotive precision parts, engine cases, gearbox deburring and polishing, etc.
  • Our technical advantage is that we can do the grinding/polishing/deburring of large and complex products, such as car rear bilge grinding, stainless steel wash basin curved surface grinding and polishing, etc.
  • We provide complete turnkey project automation solutions, including fixture design, workpiece 3D drawing generation, equipment layout drawing, floor space 3D drawing, and process schematic diagrams.
  • And we have been continuously developing industrial robot grinding & polishing systems. We want to be a truly excellent system integrator company and provide customers with the most suitable robot polishing automation solutions.

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How Kingstone Robotics Redefines Industrial Surface Finishing

In today’s precision-driven manufacturing landscape, robotic surface finishing systems must go beyond automation — they must be intelligent, adaptable, and data-validated. Kingstone Robotics delivers on that demand with an upgraded system architecture that outperforms traditional robot grinding solutions.

Kingstone Upgraded Systems

Engineered for industrial consistency, flexibility, and process control:

  • Closed-Loop Programming

    Real-time feedback enables precise control of grinding force, speed, and path, ensuring stable output quality.

  • 3D Visual Inspection Mode

    Full-surface contour scanning enables dynamic adjustment, ideal for irregular or multi-angled parts.

  • Open Parametric Design

    Supports multi-dimensional process configuration—force, direction, contact area, speed, etc.—based on workpiece characteristics.

  • Standard Consumables Process Database

    Data-driven consumable selection ensures repeatability, cost-efficiency, and optimal surface

Traditional Systems (Others)

Limitations commonly found in the industry:

  • Open-loop Programming

    Programs run without real-time feedback, leading to inconsistencies in surface finish.

  • Spot Laser Detection

    Only point-based detection; unable to handle complex surfaces with dynamic feedback.

  • Single-Target Parameter Design

    Parameters are fixed for a specific scenario, reducing adaptability to mixed materials or varied part geometries.

  • Empirical Consumables Selection

    Relies on operator experience; results vary and lack repeatability.

Why It Matters

Traditional open-loop systems lack the adaptability to respond to real-time variations, often resulting in inconsistent finishes. Kingstone’s closed-loop control systems utilize real-time feedback to adjust grinding force and tool paths dynamically, ensuring uniform surface quality across all components. This approach minimizes defects and reduces the need for rework, leading to significant cost savings and improved product quality.

Standard 2D inspection methods fall short in detecting subtle surface irregularities, especially on complex geometries. Kingstone employs advanced 3D vision systems that capture detailed surface profiles, enabling precise detection of imperfections and ensuring consistent quality. This technology is particularly beneficial for components with intricate designs, such as engine blocks and gearbox housings.

Variability in manual processes can lead to inconsistencies in product quality. Kingstone’s standardized process database ensures that each operation adheres to predefined parameters, maintaining consistency across all production batches. This standardization streamlines operations, reduces training requirements, and facilitates quicker adaptation to new projects or product lines .

01 — Large Casting Grinding System

01 — Large Casting Grinding System

Heavy-duty robotic solution for engine blocks, structural castings, and oversized components

Core Technologies:

  • Automatic size & displacement detection system
  • Automatic tool change and consumables system
  • Integrated tool library and standard process database
  • Automatic chip removal and safety insulation enclosure

Which Can Solve :

  • Solves the challenge of poor consistency in large workpieces
  • Improves cost-efficiency in tooling and consumable use
  • Ensures a stable grinding environment and uniform results

Contact KS Technical Team

02 — Small & Medium Casting Grinding System

02 — Small & Medium Casting Grinding System

Flexible robotic unit designed for mid-sized cast parts with complex geometries

Core Technologies:

  • Precision flexible control system
  • Parametric closed-loop control
  • Abrasive & position compensation mechanism
  • Standard consumables process database
  • Dust & noise safety protection

Key Value:

  • Solves grinding contact accuracy issues
  • Enables fine-tuning of grinding force, speed, and angle
  • Suitable for variable product dimensions on one line

Get A Quotation For Free

03 — General-Purpose Grinding System

03 — General-Purpose Grinding System

Multi-station solutions for small parts, surface finishing, and high-volume production

Core Technologies:

  • Six-axis industrial robot system
  • Double-station material feeding mechanism
  • Multi-position belt sander with force control
  • Integrated system base for stability

Key Value:

  • Increases output efficiency with dual-station feeding
  • Precision control ensures consistent Ra value
  • Modular setup supports scalable automation

Get A Quotation For Free

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