Robotic Configuration:

  • Heavy-duty 6-axis grinding robots with payloads up to 300kg, capable of handling large die-cast or sand-cast aluminum base structures
  • Custom abrasive heads for flat, contoured, and ribbed surfaces
  • Vision-guided alignment system for positioning complex geometries
  • Rotary positioners and multi-axis fixtures to enable full-area access

Process Integration:

  • Multi-pass grinding program to handle parting lines, flashing, surface irregularities
  • Closed-loop thickness, flatness monitoring with robot path adjustment
  • Automated tool wear compensation and changeover system
  • Fully enclosed dust collection and mist suppression environment

Key Benefits:

  • Achieves dimensional flatness, surface quality required for sealing & structural loading
  • Reduces cycle time by integrating multiple grinding operations in one station
  • Improves consistency in large casting batches with minimal supervision
  • Enables inline automation for EV chassis or battery box production

Applications:

Motor base castings, inverter housing bases, energy storage unit mounts, EV subframe components

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