Robotic Configuration:

  • Medium-payload robots with precision-controlled abrasive belt units
  • Force sensors for real-time grinding pressure modulation on lightweight materials
  • Custom jigs for multi-cavity aluminum and composite trays
  • Adaptive toolpath programming based on CAD input and part variation detection

Process Integration:

  • Seam weld leveling, flange grinding, and dimple smoothing in one robotic cell
  • Online roughness inspection (Ra) and visual inspection integration
  • Automatic part handling with shuttle table for dual-station operation
  • Optional deburring module for piercing edges and screw holes

Key Benefits:

  • Provides tight dimensional tolerance (±0.1 mm) on critical mating surfaces
  • Enhances surface adhesion for subsequent bonding, sealing, or powder coating processes
  • Reduces deformation risk in thin-wall areas through controlled grinding force
  • Improves safety, appearance, and corrosion resistance for underbody-mounted trays

Applications:

EV battery trays, cooling plate enclosures, module integration frames, hybrid vehicle cell trays

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