Robotic Configuration:
- Medium-payload robots with precision-controlled abrasive belt units
- Force sensors for real-time grinding pressure modulation on lightweight materials
- Custom jigs for multi-cavity aluminum and composite trays
- Adaptive toolpath programming based on CAD input and part variation detection
Process Integration:
- Seam weld leveling, flange grinding, and dimple smoothing in one robotic cell
- Online roughness inspection (Ra) and visual inspection integration
- Automatic part handling with shuttle table for dual-station operation
- Optional deburring module for piercing edges and screw holes
Key Benefits:
- Provides tight dimensional tolerance (±0.1 mm) on critical mating surfaces
- Enhances surface adhesion for subsequent bonding, sealing, or powder coating processes
- Reduces deformation risk in thin-wall areas through controlled grinding force
- Improves safety, appearance, and corrosion resistance for underbody-mounted trays
Applications:
EV battery trays, cooling plate enclosures, module integration frames, hybrid vehicle cell trays
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